BE 3rd Year First Semester
S. No.	Course Code	Course Name	L	T	P	Total	Credits
1		Humanities II (Elective)	3	0	0	3	3
2	MT 301	Extractive Metallurgy Lab	0	0	4	4	2
3	EN 305	Materials Science	4	0	0	4	4
4	EN 304	Fluid Mechanics	4	0	0	4	4
5	MT 302 or Mt 302H	Extractive Metallurgy Ferrous	4	0	0	4	4
6	MT 303 or MT 303H	Electrometallurgy and Corrosion	4	0	0	4	4
	Total:		19	0	4	23	21

Humanities II (Electives)
1	HU 301 HU 301H	Management Concepts & Practices
2	HU 302 HU 302H	Entrepreneurship

Course Name       :               EXTRACTIVE METALLURGY LAB
Course Code        :               MT 301
Credits                  :               4
Design points       :               1
L T P                     :               0 0 4
List of Experiments
1.     a)    Performing various operations of mineral dressing produce to concentrate of the given ore.
        b)    Remove the moisture content from the concentrate
        c)     Calculate the extent of roasting of above roasted cake at
                T=  640°C, T= 700°C, Plot curve ‘S’ removed vs. time of Roasting
2.     a)    To perform Sintering of given Fe ore
        b)    To perform Palletizing and then compare the final products in terms of

1. Its porosity
2. Reducibility
3. Shatter Index etc.

3.     a)    Study solidification defects in steals with the help wax casting. 
b)    Also study the effect of super heats (4°, 7° & 10°) on the piping in wax casting.
c)     How directional solidification can be achieved in the above castings.
4.     Determine corrosion rate of given mild steel samples and study the effect of various factor on it like.

1.  Concentration of solution made (40%,60%,80% & 100%).
2.  Composition and condition of the sample
3.  Passivity

5.     To study various types of corrosion

1.  Stress Cracking Corrosion
2.  Crevice Corrosion
3.  Pitting or Riveting

6.     Study the effect of oxide film

1.  Al in CuSO4 Solution
2.  Fe in HNO3

7.     Electro plating practice.
8.     To find the constant temperature zone of a muffle furnace.
9.     To calculate Partial molal volume of water alcohol system. Plot curve also.
10   Constructions of a phase diagram of Lead-Tin System.

Course Name       :               EXTRACTIVE METALLURGY FERROUS
Course Code        :               MT 302
Credits                  :               4
Design points       :               2             
L T P                     :               4 0 0
Pre Req.                :             __RATIONALE:The course is designed to impart a technical knowledge regarding the methods of production of iron and steel. Student will be capable to understand the physio chemical requirements of recent processes.  Lecture wise break-up                                                                                                                      No. of  lectures     Production of Iron                                                                                                                 (6)           Iron ores-classification its type and characteristics.  Scope of iron and steel industry in India and nature of the indigenous raw materials.                 Constructional details of the blast furnace.  Design and description of various parts of B.F. and their function. 
Recent improvements in the B.F. design, operation i.e high top pressure, humidity control, oxygen enrichment and fuel and lime injection through tuyeres. Irregularities in the B.F. and their prevention.
Processing of feed for Blast Furnance                                                                               (6)
Classification of fuels (solid, liquid and gas), their processing and their importance in blast furnance.
Testing of coke properties for blast furnace. Problems of metallurgical grade coke in India and recent development in coke making and blendings.                                                                                              (6)
Principles of theory of Combustion, Combustion calculation, waste heat utilization.
Agglomeration of charge, its types, mechanism and processing variable to be controlled.                                  (3)Physio chemical principles for Iron Making                                                                     (8) Smelting of iron ore in the B.F., various reactions.  The analysis of solid-gas and slag slag-metal reactions on the basis of Physio chemical principles. Mechanism and rates of these reactions.  The behavior of impurities and the nature of B.F. slags.               Production of Steel                                                                                                                              (6)Constructional details of the Steel making furnaces.  Design and description of various parts and their functions.  Bessmer converter, Open hearth and Electric arc furnace.– their control, constructional & operational detailsPROCESSING OF FEED FOR STEEL MAKING                                                                                      (4) Pretreatment of blast furnace metal, ladle desiliconisation & desulphurisation.
Physio chemical principles for Steel Making                                                  (6)
Physico chemical aspects of steel making reactions controlling the removal of carbon, sulphur, phosphorous, silicon & manganese.
Slags – their constitution & properties and the theories predicting their behaviour                Solidification and cleansing of steel                                                                                   (6) Solidification defects viz. Inclusion, blowholes, crakes & segregation-their causes, effects & remedies.  Degassing processes, Teeming practices, Gas Metal interaction during teeming,
Continuous casting.                                                                                                                                (4)
Introduction  to the process and machines.                                   BOOKS:

1. The manufacture of iron and steel (Vol. II & IV)         Bashforth, R.G
2. Principles of Blast Furnace (Iron Making)              A.K. Biswas.

REFERANCES

1. The Physical Chemistry of Iron Steel                      Bods worth, GR Manufacture
2. Making, Shaping and Treating of Steel                   USS Publication
3. Ferrous Production Metallurgy                                 Bray
4. Physical Chemistry of Steel Making                        Biswas and Bashforth
5. The Manufacture of Iron and Steel                         Bashforth
6. Basic open hearth steel making                                A.I.M.F.E.
7. Physical Chemistry of Iron & Steel Manufacture         Bodsworth, C.
8. Physical Chemistry of Steel Making                        Ward, R.G.
9. Making, Shaping & Treating of Steel                      U.S.S. Publications

MT 302H EXTRACTIVE METALLURGY FERROUS
In addition to the contents of MT 302 the additional topics

1. Designing and evaluation of Blast furnaces profile
2. Mass and heat calculation for optimization (minimising) of coke consumption in blast furnace.
3. Heat recovery unit designs and evaluation
4. Newer methods of degassing of steel.

Course Name       :               ELECTROMETALLURGY AND CORROSION
Course Code        :               MT 303
Credits                  :               4
Design Points       :               2             
L T P                     :               4 0 0
Pre Req.                :             PHYSICAL METALLURGY
RATIONALE:
Loss of metal and alloys due to ranges about Rs. 40-50,000 cores per annum, the threat tending to enhance with no abatement.  The process is termed as negative extractive metallurgy and is very important for a metallurgical engineer to protect our resources.  The knowledge will be handy in not only monitor and protection of metals but also employee the fundamentals of electrometallurgy and corrosion effecting processes like electro forming producing PCB’s, electro production of powders etc.
Lecture wise break-up                                                                                                                      No. of  lectures    
Electrolytic Conductance                                                                                                             (4)
Electrolytic conductance of aqueous Electrolytic and fused salt—its Measurement, Transport numbers.
Electrochemical cells
Types of electrochemical cells formed during corrosion. Electrods potential of half cell, standard electrodes potential, Electrochemical series, Nernst equation, Galvanic series, Potential-pH diagrams.
Electrolytic Cell and Electrodeposition                                                                         (9)
Faraday’s law, current efficiency, over voltage, Decomposition voltage, Cell voltage, Electro deposition of metals-throwing power, structure of deposited metals. Electrodeposition of Alloys, Control of properties of Electrodeposits e.g. brightness of electrodeposit, hydrogen absorption, mechanical properties adhesion and porosity. Electrodeposition of metal powder, Electrocrystallisation.
Electrode Kinetics and Passivity                                                                                               (5)
Electrical double layer, Exchange current density, mixed potential theory, polarization-Different types, Evan diagrams, passivity—its curve.
Corrosion                                                                                                                                                       (11)
Its importance, classification of corrosion processes e.g. Intergranular corrosion, Pitting, Stress corrosion etc.  Their characteristics, Metallurgical and other factors influencing them.  Mechanism involved for each of these corrosion types.                  
Protection against corrosion                                                                                                       (8)
Protection by design and fabrication procedure, control of environment, Protective coatings, Heat treatment, cathodic and Anodic protection, Chromising, Phosphatizing, Zinc and Tin coatings  
High temperature oxidation, Introduction of corrosion resistant materials.
Brief idea regarding industrial application of electrochemical corrosion processes in industry                                                                                                                                (12)
Electropolishing, Electrolytic cutting, machining and grinding, Electrocleaning, Electroforming, Electrowining  Electrorefining and Electromelting Electroetching. Decorative applications, Rhodium, Platinum and Gold plating, Anoidisising in jewellery plating.
BOOKS:
1.     Fontana :  Corrosion Engineering
2.     Glasstone:  Principles of Electro Metallurgy
REFERENCES:
1.     KIVASU, Coatings Tata Mcgraw HillMT 303H ELECTRO-METALLURGY AND CORROSION
In addition to the contents of MT 303 the additional topics

• Detailed analytical study of potential - PH diagram of various systems.
• Stress corrosion cracking
• Weld decay of stainless steels
• Parametric studies of special systems in electro production of powders, electroforming and electroplating
Course Name                       :               FLUID MECHANICS 
Course Code                        :               EN 304
Credit                                    :               4
L T P                                     :               4 0 0
Prerequisites                       :               …..
Lecture wise breakup                                                                                                                        No. of Lectures
INTRODUCTION:                                                                                                                                              (3)
Fluids, definition of fluids, the science of fluid mechanics, fluid properties, viscosity, capillarity, surface tension, compressibility, normal and shear stresses in fluid flows, Regimes of flows.                                                     
FLUID STATICS                                                                                                                                                (4)
Types of forces on a fluid system, Pascal’s Law of measurement of pressure, manometers and gauges, numerical problems, hydraulic devices, forces on partially and fully submerged bodies including  that on curved surfaces, numerical problems, Buoyancy, stability of floating bodies, center of gravity, Meta centric heights.
DESCRIPTION  AND ANALYSIS OF FLUID MOTION                                                                           (4)
Lagrangian and Eulerian methods, description of properties in a moving fluid, local and material rate of change,Graphical description : Streamlines, Path lines, Streak lines, Control Mass and Control volume analysis, Reynold’s Transport theorem.
CONSERVATION OF MASS AND MOMENTUM                                                                                     (4)
Equation of conservation of mass for control volume, special forms for mass conservation equation, stream function, differential form of continuity equation.  External forces, linear momentum and angular momentum, momentum theorem, moment of momentum theorem
EQUATION OF FLUID MOTION                                                                                                  (2)
Equation of motion, stress at a point, rate of deformation of a fluid element, stress in Newtonian fluids, equation of motion for  incompressible flows
ENERGY EQUATION                                                                                                                                       (2)
First law of thermodynamics, work done by surface forces, the energy equation, special cases, energy equation for a stream line- Bernoulli’s equation, pressure variations normal to a stream line.
FLOW THROUGH PIPES                                                                                                                                (2)
Introduction , non dimensional formulation of the  pipe flow problem,  head losses in pipe fittings.
INVISCID - INCOMPRESSIBLE FLOW                                                                                                     (6)
Condition for incompressible flow, Laplace equation, Potential function, Stream Function, flow nets, Basic elementary flows: Uniform flow, source flow, doublet flow and vortex flow, Superimposition of elementary flows, Non lifting and lifting flows over a circular cylinder, pressure distribution over circular cylinder in real flow                                                                                               
INTRODUCTION TO VISCOUS FLOWS                                                                                                     (6)
Qualitative aspects of viscous flows, Viscosity and thermal conductivity, phenomenon of separation, Navier Stokes equation, (w/o derivation), some exact solutions of Navier Stoke’s equations: Plane poisuille flow, couetta flw, Hagen- Poiseulli’s flow, Hele- Shaw flow. Transition from laminar to turbulent flow, turbulent flow in circular pipe.                                                                                                             
DIMENSIONAL ANALYSIS AND SIMILITUDE                                                                                       (3)
Buckingham’s p theorem, non-dimensional groups, Geometric, Kinematic and Dynamic similarity, Applications.
BOOKS:
1.     Gupta and Gupta, “Fluid Mechanics and its Applications”, Wiley – Eastern, 1982.
REFERENCES:
1.     Frank M White, “Fluid Mechanics”, McGraw Hill.Course Name       :               MATERIAL SCIENCE
Course Code        :               EN 305
Credit                    :               4
Design Points       :               1             
L T P                     :               4 0 0
Lecture wise breakup                                                                                                                                 No. of lectures
Introduction to Materials Science                                                                                          (4)
Materials and Engineering; Structure, Properties and Performance; Review on Types of Materials, Polymeric, metallic, ceramics, composites, recent materials like – smart materials, nano materials etc.                
Atomic Bonding and Coordination                                                                                              (3)
Review on interatomic bonding in solids: Three dimensional bonding; Interatomic distances; Generalization for correlation between structure and properties based on atomic bonding e.g. melting temperature, modulus of elasticity, strength or thermal-expansion coefficient etc.                                         
Crystal Structures                                                                                                                                (4)
Crystals; crystal systems; Lattices; cubic and non-cubic structures; Polymorphism; crystal directions and planes; Determination of structure of solids using X-ray diffraction.    
Imperfections in solids                                                                                                                      (4)
Defects-Point, line, Surface; Noncrystalline material; Solid solutions in ceramics and metals.          
Phase Equilibria                                                                                                                                       (4)
Solution vs. Mixtures; Liquid solubility limits and solid solubility limits; Phases, Phase diagrams-temperature, compositions and equilibrated phases, Invariant reactions, freezing ranges, Phase names and labels, Lever rule and phase rules and simple computations.                                                               
Reaction rates:                                                                                                                                         (4)
Atomic Diffusion in solids- Diffusion mechanism, Self-diffusion, diffusivity in metals and ceramics;
Solidification- Homogeneous and heterogeneous nucleation, Segregation, Super cooled solid solutions.
Mechanical Properties of materials                                                                                     (5)
Elastic Modulii vs. Temperature and crystal direction; Strength, hardness, ductility, true stress-strain
relationship; deformation mechanisms in solids-slip and twinning; Fatigue properties, Fracture- types of
fracture, Ductility-transition temperature, Fracture toughness.
Electrical Properties of materials                                                                                       (04)
Metallic conductivity; Energy bands; Intrinsic and extrinsic semiconductors; Semiconductor devices;
Semiconductor processing; Superconductivity.                            
Magnetic properties of ceramics and metals                                                                 (4)
Magnetic materials; Magnetic Domains; Ceramic Magnets; Metallic Magnets; Diamagnetism.      
Dielectric properties and optical properties of ceramics                                 (4)
Dielectric materials-electronic polarization, ionic polarization, dipole moments, dipole constant; Ceramic
Dielectrics-Piezoelectric materials, ferroelectric material.  Transparent solids- indices of refraction, internal
 reflection, optic wave guides; Light emitting solids- Florescence, Lasers.                                               
Thermal properties of materials                                                                                             (4)
Thermal conductivity, Thermal conductivity of solid insulators, thermal conductivity of semiconductors
 Thermoelectricity, croup.                 
Effect of Environment on materials                                                                                     (4)
Corrosion, factors effecting corrosion rate; corrosion prevention; Oxidation of materials, radiation damage of materials.                                        
BOOK::
1.         William D. Callister:                Materials Science and Engineering  John Wiley Publisher, 2002
REFERENCES:
1.         W. Smith: Foundations of Materials Science and Engineering, McGraw – Hill
2.         V. Raghvan:             Materials Science and Engineering
3.         Lawrence H.Van Vlack:        Elements of Materials Science and Engineering, Addison- Wesley Series in Metallurgy and Material Engineering.